Gears and Gearboxes

KPCL is all set to serve the sugar industry with its tailor made solutions & services, through their experienced field technicians & engineering team.
The company’s Transmission Division, with a wide variety of product line in the field of transmission products along with state of the art Gear manufacturing facilities including 5 Axis CNC Milling and 3 axis Turning centres, special purpose machines like SCHIESS KOPP Profile Milling Machines, HOFLER Gear Hobbing & Gear Grinding machines, which contribute to superior quality gears.  
Equipped with the best team of engineers and cutting edge technology, the Transmission division delivers its promised quality with all upgraded equipment as per market trends and requirements.
Today with, 54+ years of experience in gear manufacturing, KPCL remains the leading solution provider for challenges in the field of Power Transmission. Powered by Skilled and trained task force and high tech infrastructure KPCL remains in the league of its own when it comes to creating Power Transmitting Solutions.
Our stringent quality standards and superior workmanship in Helical & Bevel Reduction Gear Boxes has been proved in industries like Power Generation, oil exploration, cement, steel mills, sugar factories, paper factories, chemical plants, mining sites, material handling usage etc.
The salient features of KPCL gearboxes include:

  • Design, manufacturing and testing as per AGMA and API standards (with latest versions). ( Proven upto 34 MW )
  • Grinding finish up to DIN CLASS 3/4 for High Speed Gearboxes & DIN CLASS 5/6 for Low Speed Gearboxes.
  • Journal bearings are used, with infinite life.
  • Antifriction Bearings are sourced from reputed manufacturers - SKF, FAG, TIMKEN etc.
  • For High speed Gearboxes - Double helical gearing results in no thrust generation from the gearbox & with subsequently no thrust bearing on either rotor.
  • Energy efficient Gearboxes.
  • Noise level equal to or less than 85-88 db(A) achieved.
  • Non-contact type vibration values of the rotors lower than the designed values are achievable because of the precise manufacturing processes.
  • Less Noise and vibration due to inbuilt accuracy of gear.

Customized engineering and special manufacturing facilities involving high precision gear grinding machine.